Pipes and other engineering services in industrial building

Dampers make up a critical part of HVAC systems and getting the selection right is vital to long term performance. Here’s what you need to know to choose the right damper.

The basics

Dampers are used to control airflow through certain portions of an HVAC system. You may need them to open and close or you may need them to modulate for variable airflow. They may be duct-mounted, wall-mounted or integrated into air handling equipment. Specialized dampers like smoke dampers limit the spread of smoke through ductwork and air transfer openings.

Dampers are constructed from metal (aluminum or steel) and consist of a frame and moving blades. The position of these blades determines how much air can flow through. Dampers may be have parallel or opposed blade arrangements. Parallel blade dampers are better suited to open/close applications while opposed blade dampers work well for modulating airflow.

Sizing and selecting a damper

Sizing a damper begins with the maximum airflow through the damper using the equation:

Airflow = Velocity x Cross-sectional area.

For dampers, the cross sectional area is the free area, which is the area available for air to flow when the damper is fully opened. Manufacturers publish this information in charts. Once you calculate your free area for a given velocity, use these charts to find the height and width for your damper.

To ensure that the dampers don’t create airflow problems in your system, the fan must be able to overcome the damper pressure drop. Depending on the situation, you may have to oversize your damper to reduce the pressure drop.

Fire damper for fire protection system on the roofing floor.

Choosing a velocity to size the damper depends on the application. The velocity for intake should be limited to 450-500 feet per minute (fpm) to prevent rain from entering. Exhaust velocities can go up to 1200 fpm.

Another decision you have to make when selecting a damper is whether the blades need to be weather-sealed or insulated. Weather sealed and insulated dampers are suitable for intake and exhaust dampers that are open to the exterior.

Controls

Dampers can be manual or automatic and with the increase in building automation, getting control right is important. This is where actuators come in. Our next article will discuss actuators in more detail.

Stainless steel control valves are primarily used in fluid systems to control volume, pressure, and flow rate. They can open up partially or 100%, and are operated through signals received from controllers.

The driving forces behind the market for stainless steel control valves are:

• Fast growth application of small-scale fluid handling systems in semiconductor & electronic manufacturing industries.
• Increasing significance of wastewater management globally.
• A rise in applications in chemical industries of APAC.

Also, many waste management facilities are being upgraded, and the need for consumer electronics is sharply increasing every year. The need for industrial automation has never been higher along with the demand for stainless steel control valves.

The biggest players in the stainless steel control valve market include: Emerson Electric, Co. (U.S.), Flowserve Corporation (U.S.), IMI Plc (U.K.), Metso Corporation (Finland), Pentair, Plc (U.K.), General Electric, Co. (U.S.), MIL Controls Limited (India), Samson AG (Germany), SVF Flow Controls, Inc (U.S.), Crane & Co. (U.S.), Velan Inc. (Canada), Armstrong International, Inc.(U.S.), Kimray Inc. (U.S.), Christian Burkert GmbH & Co. KG (Germany), Swagelok Co. (U.S.), Cameron International Corporation (U.S.), CIRCOR International, Inc. (U.S.) and Richards Industries, Inc. (U.S.) among others.

The market is segmented into technology type. Some of the more common categories are electronic control valves, hydraulic control valves, pneumatic control valves and manual control valves. They can also be categorized by application: power generation, oil & gas, chemical industry, semiconductor & electronics manufacturing, and wastewater management.

99% of the market is composed of pumped hydro so there is a big request for this type of energy source. It allows for energy to be stored when it’s not in demand, and during peak times high amounts of energy can be released to meet the new demand.

The Genex system is expected to shift 2,000 Olympic swimming pools worth of water in each cycle, which is 5 million cubic meters of water. The Australian Renewable Energy Agency awarded $4 million to Genex to support the work of this project. It’s estimated that such projects will be more popular in the future as it’s expected 50% of the energy reaching the national grid in Australia will be renewable.

Read the full article here.